The HT-3D-ZT5160 is a heavy-duty 5-axis rotary head wire forming machine independently developed by Changzhou Huiting Machinery, specially built for large-diameter and high-load metal wire 3D bending.

Equipped with a 5-axis full-servo control system, all axes including wire feeding, rotary arm, bending angle, forward/backward movement and cutter operate independently and coordinately. It completes wire feeding, bending and cutting in one clamping, processing metal wires from Φ6.0 to Φ18.0mm under tensile strength ≤500N/mm².

Targeting pain points of insufficient power, easy deformation and unstable accuracy when processing thick wires with traditional equipment, this model features a 15KW high-power feeding system and a 6800kg ultra-rigid heavy frame. It delivers reliable forming accuracy and high production efficiency, and is an ideal solution for large-diameter heavy wire forming.

1. 5-axis full-servo coordinated control with high forming accuracy

The machine adopts 5 independent servo drive systems with closed-loop precise control. The wire feeding axis delivers 15KW power, the bending angle axis 5.5KW and the rotary arm axis 4.5KW, providing strong and responsive power output for thick wire forming. It ensures high repeat accuracy and excellent dimensional consistency for mass production.

2. Large diameter coverage for heavy wire processing

Specially optimized for thick metal wires, it supports Φ6.0–Φ18.0mm wire forming under tensile strength ≤500N/mm², with 4 sets of wire feeding wheels for stable and powerful feeding. It covers most heavy wire workpieces in automotive and construction machinery industries.

3. 6800kg ultra-rigid heavy frame for stable long-term operation

The whole machine adopts an integral heavy cast bed with a total weight of 6800kg, featuring ultra-high rigidity and minimal vibration. It maintains stable accuracy even under long-term continuous high-load thick wire bending, with low failure rate and long service life.

4. Rotary head 3D forming for complex shapes in one pass

With the rotary head forming structure and 5-axis coordinated control, it completes multi-directional and multi-angle 3D bending in one clamping, eliminating multiple clamping and process transfer. It greatly improves forming efficiency and dimensional consistency for heavy complex wire workpieces.

5. Intelligent CNC system for convenient operation

Equipped with a dedicated CNC system with intuitive parametric programming, it supports flexible parameter adjustment and quick die change. It enables fast switching between different workpieces, reducing operation threshold and changeover time for multi-variety production.

Core Parameters

Detailed Configuration Parameters

• Automotive Heavy Industry: Chassis pull rods, bumper frames, heavy seat brackets, exhaust system hangers

• Construction Machinery: Engineering vehicle wire components, heavy equipment support frames

• Heavy Hardware: Large lifting hooks, lifting rings, thick wire handles, heavy-duty connectors

• Fitness Equipment: Strength machine heavy frames, large treadmill base components

• Rail Transit: Subway & train wire support components, heavy guardrail parts

• Pre-sales: Free process evaluation, customized equipment configuration and forming solutions based on your drawings and production requirements

• In-sales: Custom tooling design & manufacturing, factory acceptance test, operator technical training

• After-sales: On-site installation & commissioning, 12-month whole machine warranty, lifelong technical support and original spare parts supply

For detailed configuration, quotation and trial production service of HT-3D-ZT5160 heavy-duty wire forming machine, please contact Huiting Machinery sales team for one-to-one professional support.

Need a custom forming solution for heavy wire parts?

Welcome to send us drawings for trial production evaluation. We will recommend the most suitable solution for you.

Service Hotline

+86 519 8188 5822