The HT-3D-ZT5120 is a 5-axis servo-driven rotary head high-precision wire forming machine independently developed by Changzhou Huiting Machinery, designed for complex spatial bending of medium-large diameter and high-strength wires.

Equipped with a 5-axis full-servo control system, all axes including wire feeding, rotary arm, bending angle, forward/backward movement and cutter operate independently and coordinately. It completes wire feeding, bending and cutting in one clamping, and processes metal wires from Φ5.0 to Φ12.0mm. It is widely used in mass production of automotive parts, hardware manufacturing and home appliance accessories.

Targeting industry pain points such as insufficient feeding power for high-strength wires, easy deformation during bending and unstable accuracy, this model features a 15KW high-power feeding system and a 3500kg high-rigidity heavy frame. It delivers both high forming accuracy and improved production efficiency, serving as a cost-effective solution for medium-large diameter wire forming.

1. 5-axis full-servo coordinated control with high forming accuracy

The machine is equipped with 5 independent servo drive systems and a dedicated CNC system for closed-loop precise control. The wire feeding axis delivers 15KW power, the rotary arm axis 3.5KW and the bending angle axis 2.0KW, providing strong power output and fast response. It ensures high repeat accuracy and excellent dimensional consistency for mass production, meeting the quality requirements of precision components.

2. Wide wire compatibility for flexible production

The machine supports two processing ranges according to wire tensile strength: Φ6.0–Φ12.0mm for tensile strength ≤800N/mm²; Φ5.0–Φ8.0mm for 800–1900N/mm². One machine covers wires of multiple specifications and materials, reducing redundant equipment investment and supporting flexible production of multiple varieties in small and medium batches.

3. High-rigidity heavy frame for stable long-term operation

The whole machine adopts a heavy-duty cast bed structure with a total weight of 3500kg, featuring high rigidity and low vibration. It maintains stable accuracy even under long-term continuous high-load production, with low failure rate and long service life, fully adapting to the mass production rhythm of factories.

4. Rotary head forming structure for complex 3D shapes in one pass

With the rotary head forming structure and 5-axis coordinated control, it completes multi-directional and multi-angle 3D bending in one clamping, eliminating the need for multiple clamping and process transfer. It greatly shortens the processing cycle and significantly improves the forming efficiency and dimensional consistency of complex wire workpieces.

5. Intelligent CNC system for convenient operation and debugging

Equipped with a dedicated CNC system, it supports intuitive parametric programming and flexible parameter adjustment. Combined with quick die change design, it enables fast switching between workpieces of different specifications and shapes, reducing operation threshold and changeover time, and helping enterprises flexibly respond to multi-variety order changes.

Core Parameters

Detailed Configuration Parameters

• Automotive Parts: Seat frames, trunk support frames, door stopper rods

• Hardware Manufacturing: Clothes racks, storage shelves, shopping cart baskets

• Home Appliance Accessories: Air conditioner outdoor unit protection grids, oven shelves, disinfection cabinet racks

• Furniture: Display racks, table & chair wire frames, bed guardrails

• Sports Equipment: Fitness machine frames, dumbbell racks, ball guard rails

• Pre-sales: Free process evaluation, customized equipment configuration and forming solutions based on your drawings and production requirements

• In-sales: Custom tooling design & manufacturing, factory acceptance test, operator technical training

• After-sales: On-site installation & commissioning, 12-month whole machine warranty, lifelong technical support and original spare parts supply

For detailed configuration, quotation and trial production service of HT-3D-ZT5120 CNC wire forming machine, please contact Huiting Machinery sales team for one-to-one professional support.

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